Modular Prefab Container House For 300-Person Philippine Mining Camp Project

Modular Prefab Container House for 300-Person Philippine Mining Camp Project: Material List and Product Promotion for Target Markets

 

 

 

Standard Module Size: W2438 × L6058 × H2591 mm

Each module includes the following components (pre-installed in the factory for quick on-site assembly):

1 set of container base: Integrated with floor and drainage pipes, made of galvanized steel for corrosion resistance, suitable for mining site humidity and harsh environments.

1 set of container PU foam roof: Integrated with electrical circuits, with excellent thermal insulation and waterproof performance, adapting to the tropical climate of the Philippines and preventing rainwater leakage and heat accumulation.

4 special columns: High-strength galvanized steel, ensuring the overall stability of the module, able to withstand strong winds and minor vibrations in mining areas.

14 pieces of 75mm thick EPS sandwich wall panels: Pre-assembled with doors, windows, and electrical conduits at designated positions; EPS core material provides good thermal insulation and sound insulation, while the surface material is wear-resistant and corrosion-resistant.

Internal skirting decoration: Made of anti-collision, easy-to-clean materials, matching the overall interior layout and protecting the bottom of the wall panels.

External splicing bolts: High-strength stainless steel bolts, used for splicing between modules, ensuring firm connection and easy disassembly.

Waterproof materials: Including waterproof sealant, waterproof tape, etc., used for sealing the joints of modules, roofs, and wall panels to enhance waterproof performance.

 

 

Facility Name	Quantity of Modules	Remarks
Office	10	Used for daily management and office work of the mining camp
Managerial Staff Dormitory Building	6	Accommodation for managerial personnel, with relatively comfortable layout
Staff Dormitories (3 buildings)	27 (9 each)	Accommodation for on-site staff, 3 independent buildings
Labor Dormitories (10 buildings)	90 (9 each)	Accommodation for laborers, 10 independent buildings to ensure sufficient living space
Public Toilets for Laborers (6 units)	6 (1 each)	Equipped with basic sanitary facilities, adapted to group use
Public Toilets for On-site Staff (6 units)	6 (1 each)	Equipped with better sanitary facilities, matching staff living standards
Canteen	32	Including dining area, kitchen, and food storage area, able to meet 300 people's dining needs at the same time
Staff Recreation Room	5	Used for staff rest and recreation, improving work efficiency
Worker Reception Room	10	Used for worker registration, training, and reception
Maintenance Workshop (Steel Structure)	1 set	Size: W6m × L12m × H3.5m, used for equipment maintenance and tool storage
Raw Material Warehouse (Steel Structure)	1 set	Size: W6m × L12m × H3.5m, used for storing mining raw materials and auxiliary materials
Total	192 modules + 2 steel structure buildings	Meets the living and working needs of 300 people

 

 

 

Material Name	Specification	Quantity	Unit	Remarks
Container Base (Integrated with Floor & Drainage Pipes)	W2438×L6058×H150mm, galvanized steel	192	Set	Integrated design, corrosion-resistant, easy to install
Container PU Foam Roof (Integrated with Circuits)	W2438×L6058×H100mm, PU foam insulation	192	Set	Integrated electrical circuits, thermal insulation, waterproof
Special Columns	Height 2591mm, high-strength galvanized steel	768	Piece	4 pieces per module, ensuring structural stability
EPS Sandwich Wall Panels	75mm thick, pre-assembled with doors, windows, electrical conduits	2688	Piece	14 pieces per module, thermal insulation, sound insulation
Internal Skirting Decoration	Height 120mm, anti-collision, easy to clean	192	Set	Matching the interior layout, protecting wall panels
External Splicing Bolts	High-strength stainless steel, M12×80mm	3840	Piece	20 pieces per module, used for module splicing
Waterproof Materials	Waterproof sealant, waterproof tape	192	Set	Sealing module joints, roofs, and wall panels
Doors & Windows (Pre-installed on Wall Panels)	Steel security door, aluminum sliding window (double glass)	192	Set	Pre-assembled on wall panels, anti-theft, waterproof, thermal insulation
Electrical Conduits & Fittings (Pre-installed)	PVC material, matching the electrical system	192	Set	Pre-installed on wall panels and roof, easy to connect wires

 

 

 

Material Name	Specification	Quantity	Unit	Remarks
H-Beam (W6 Series)	A36 steel, W6×12 (flange width 102mm, web height 153mm)	48	Meter	Used for main frame of steel structure, light load adaptation, corrosion-resistant after hot-dip galvanizing[7]
Steel Columns	High-strength galvanized steel, H150×150×6mm	16	Piece	3.5m in height, ensuring the stability of the steel structure
Steel Purlin	C80×40×15×1.5mm, galvanized steel	72	Meter	Used for roof and wall support of steel structure
Roof Panel	0.4mm color steel sheet, with 50mm EPS insulation layer	144	Square Meter	Waterproof, thermal insulation, suitable for outdoor harsh environments
Wall Panel (Steel Structure)	0.4mm color steel sheet, with 50mm EPS insulation layer	168	Square Meter	Wear-resistant, corrosion-resistant, ensuring the tightness of the workshop/warehouse
Steel Structure Connecting Parts	High-strength bolts, angle steel, etc.	2	Set	Used for connecting H-beams, columns, and purlins
Waterproof Materials (Steel Structure)	Roof waterproof membrane, sealant	2	Set	Preventing rainwater leakage of steel structure roof and wall joints

 

 

 

The 300-person mining camp is designed based on W2438×L6058×H2591mm flatpack prefab container house modules, combined with practical steel structure buildings. It is specially tailored for mining projects, integrating living, working, catering, recreation, and logistics support functions. The camp adopts a modular design, which is easy to transport, quick to assemble, and flexible to expand. It fully considers the harsh environment of mining areas, such as high humidity, strong winds, and complex terrain, and selects high-quality, corrosion-resistant, and durable materials to ensure long-term stable use. The camp can perfectly meet the living and working needs of 300 mining personnel, improving work efficiency and living comfort while reducing construction and operation costs. It is an ideal solution for large-scale mining projects in remote areas.

 

 

 

Indonesia is rich in mineral resources, with a large number of mining projects distributed in remote areas and islands. The country has a tropical rainforest climate, characterized by high temperature, high humidity, and frequent rainfalls, which puts high requirements on the waterproof, moisture-proof, and corrosion-resistant performance of mining camps.

CBC flatpack prefab container modules adopt PU foam roofs with excellent waterproof performance and 75mm thick EPS sandwich wall panels with good thermal insulation and moisture-proof effects, which can effectively adapt to the tropical climate of Indonesia.

CBC modular design is easy to transport to remote islands and mountainous mining areas, and the on-site assembly only requires 43 workers to complete a module within one day, greatly shortening the construction period.

In addition, the camp's layout is flexible and can be adjusted according to the scale of mining projects, which is suitable for the scattered distribution characteristics of Indonesia's mining areas. It also complies with Indonesia's environmental protection regulations, using recyclable steel materials and energy-saving insulation materials to reduce environmental impact.

 

 

Papua New Guinea is located in the southwest Pacific Ocean, with complex terrain, mostly mountains and plateaus, and poor transportation conditions in mining areas. At the same time, the country has a tropical rainforest climate, with heavy rainfall and high humidity, and the risk of natural disasters such as landslides.

CBC customized mining camp adopts a lightweight but high-strength modular design, which is easy to transport by ship or truck to remote mining areas with poor road conditions.

The special columns and galvanized steel structure of the modules have strong stability, which can resist strong winds and minor landslide impacts. The pre-installed doors, windows, and electrical systems avoid on-site secondary construction, reducing the impact of harsh on-site conditions on the construction progress. The public facilities such as canteens and toilets are reasonably configured to meet the living needs of mining personnel in remote areas, improving their work enthusiasm and stability.

The flatpack design allows 6~8 modules to be loaded into one 40HQ container, significantly reducing transportation costs, which is very suitable for the logistical challenges in Papua New Guinea's mining areas.

 

 

 

Chile is one of the world's major mining countries, rich in lithium, copper, and other mineral resources, with mining projects mainly distributed in the Atacama Desert and other arid and semi-arid areas. The region has extreme temperature differences between day and night, strong solar radiation, and dry weather, which requires the mining camp to have excellent thermal insulation and sun protection performance.

Our EPS sandwich wall panels and PU foam roofs have good thermal insulation effects, which can effectively isolate the external high temperature and low temperature, ensuring a comfortable indoor temperature.

The modules are made of galvanized steel, which has strong corrosion resistance and can adapt to the dry and corrosive environment of the desert. The steel structure maintenance workshop and raw material warehouse are designed with W6 series H-beams, which have high strength and can withstand the strong winds in the desert area.

In addition, Chile's mining industry has high requirements for safety and environmental protection, and our camp complies with international safety standards (ISO 9001, ISO 14001) and local regulations, with complete fire protection and waterproof facilities, ensuring the safety of mining personnel and property.

CBC modular design also facilitates the expansion and relocation of the camp, adapting to the dynamic needs of Chile's large-scale mining projects.

 

 

Peru is an important mining country in Latin America, with rich mineral resources such as copper, gold, and silver. Most mining projects are distributed in the Andes Mountains, with high altitude, complex terrain, low temperature, and strong ultraviolet radiation.

CBC mining camp modules are designed with thickened EPS sandwich wall panels(other options such as rockwool & PU panels available also) and PU foam roofs, which have excellent thermal insulation and ultraviolet resistance, adapting to the high-altitude climate characteristics.

The high-strength special columns and splicing bolts ensure the stability of the camp in the mountainous terrain, resisting strong winds and earthquakes.

The pre-installed electrical system is designed to adapt to the low-temperature environment, ensuring stable operation of electrical equipment.

The camp's layout is scientific and reasonable(can be also customized), with independent living, working, and recreational areas, which can alleviate the work pressure of mining personnel in high-altitude areas.

The flatpack design is easy to transport to high-altitude mining areas with complex terrain, and the on-site assembly is simple and efficient, reducing the construction difficulty and cost.

In addition, CBC flatpacks have passed international certifications (CE, ASTM), complying with Peru's mining industry standards and environmental protection requirements, and can be quickly put into use after delivery.

 

 

Efficient Transportation and Quick Assembly: The CBC flatpack design allows multiple modules to be loaded into a single shipping container toreduce transportation costs and facilitating transportation to remote mining areas. On-site assembly only requires simple manual tools and a small number of workers, and the entire camp can be put into use within 35-40 days, greatly shortening the construction period compared with traditional construction.

 

Strong Environmental Adaptability: The modules adopt high-quality galvanized steel, EPS sandwich wall panels, and PU foam roofs, with excellent waterproof, moisture-proof, corrosion-resistant, thermal insulation, and wind-resistant performance, adapting to the harsh environments of different target markets (tropical rainforest, desert, high altitude, etc.).

 

Flexible Layout and Expandability: The customized modular design allows flexible combination and layout according to the actual needs of mining projects. The number of modules can be increased or decreased at any time to meet the changing needs of the number of mining personnel. The steel structure buildings can also be adjusted according to the storage and maintenance needs.

 

Cost-Effective: CBC factory prefabrication reduces on-site construction costs and labor costs. The durable materials extend the service life of the camp (up to 15-20 years), reducing maintenance and replacement costs. The recyclable modules can be reused in other projects, further reducing investment costs.

 

Complete Facilities and Comfortable Living: This prefab camp is equipped with complete facilities such as offices, dormitories, canteens, public toilets, recreation rooms, and workshops, meeting the living and working needs of mining personnel. The internal decoration is simple and practical, with good thermal insulation and sound insulation effects, improving living comfort and work efficiency.

 

Compliance with International Standards: All materials and designs comply with international safety and environmental protection standards (ISO, CE, ASTM), meeting the local regulations and industry requirements of target markets, ensuring the safety and legality of the camp during use.

 

 

 

The 300-person mining camp, with CBC modular design, high-quality materials, and perfect facilities, is perfectly adapted to the mining industry characteristics and environmental conditions of Indonesia, Papua New Guinea, Chile, Peru, and other countries. It can effectively solve the problems of difficult construction, high cost, and poor adaptability of traditional mining camps in remote areas, providing a safe, comfortable, and cost-effective living and working solution for mining enterprises. CBC is committed to providing customized services according to the specific needs of each target market, optimizing the camp layout and material selection to meet the unique requirements of different regions. Choosing our mining camp will help mining enterprises reduce investment costs, shorten the construction period, improve the living conditions of employees, and promote the efficient and stable development of mining projects.